Spindle renovation
To ensure optimal performance and service life, a spindle overhaul undergoes a meticulous and structured process. From receipt and inspection to disassembly, cleaning and geometric analysis – every step is carried out with precision.
01
Receipt & ldentification
When the spindle is received at our facilities, it is identified and entered into the system, and it is assigned a project number for traceability.
02
Inspection
e thoroughly inspect the spindle, analysing the condition in which the spindle was received; thus we can ana lyse the possible fault before dismounting.
- Check runout
- Check stator
- Check encoder
- Vibration analysis
- Check clamp force
- Check positioning sensors
- Check for leaks
03
Disassembly
We fully dismount the spindle, taking special care not to damage any component and separating and identifying each one of them.
We digitally note and store the data relating to the condition of the parts.
04
Cleaning
We thoroughly clean each component, ensuring they are in the best condition for later inspection of its geometry.
05
Geometric inspection
We carry out a dimensional and geometrical inspection of all the parts. All areas of our facilities have a controlled and constant temperature to ensure all measurements are accurate.
06
Design & Manufacture
We design and manufacture any component that can be repaired or replaced in our facilities; the technical department designs a plan for each specific repair job.
07
Report & Quotation
We analyse all the data and prepare a report and a specific quotation for the customer.
08
Assembly
We plan the assembly once the customer has accepted our quotation in our "clean assembly room".
09
Balancing
We balance the spindle to the highest level defined in standard ISO-10816.
10
Running in test
We run-in the spindles, monitoring bearing and motor temperature as well as the vibration values at all times, ensuring it operates correctly.
11
Final inspection
We carry out a thorough analysis of all the values that determine the correct operation of the spindle, this task is carried out by the same technician that previously analysed and disassembled the spindle.
12
Dispatch
We package the spindle in non-reactive paper in specific packages for the protection of the spindle du ring transport. All the reports and instructions relating to the repair are included.
Contact us if you want to know more.
